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Why Mathematics? | Cochran’s C Statistic, Largest Variances and Laboratory Consistency

Why is mathematics important when one laboratory appears much more variable than the rest? Cochran's C statistic compares the largest sample variance with the sum of all group variances. The calculation is simple, yet its interpretation depends on replication, model assumptions and a design-specific critical value.

This topic shows a useful habit of mathematical reasoning: first isolate a mechanism, then check whether the assumptions make the number meaningful. A large C is a signal for investigation, not a licence to erase inconvenient data.

Full chapter index

Chapters 1–3 · Understand the question
  1. The interlaboratory question
  2. The mathematical mechanism
  3. A worked example
Chapters 4–7 · Reproduce the example
  1. Why 0.5714 is not a verdict by itself
  2. Equal replication matters
  3. Normality and independence
  4. One-sided focus on the maximum
Chapters 8–13 · Check assumptions
  1. Relation to Mandel's k
  2. Variance is measured in squared units
  3. Investigate the raw pattern
  4. Multiple materials and repeated testing
  5. Outlier removal can distort evidence
  6. A classroom investigation
Chapters 14–18 · Explore applications
  1. Spreadsheet workflow
  2. Coding workflow
  3. Misconceptions to avoid
  4. Guidance for students and parents
  5. Careers and applications
Chapters 19–22 · Study and verify
  1. Practice questions
  2. Frequently asked questions
  3. Useful next reading and source checks
  4. Closing perspective

CHAPTER 1 OF 22 · Understand the question

1. The interlaboratory question

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Suppose several laboratories apply one procedure to the same material and each produces replicated results. Their within-laboratory variances estimate short-term spread. If one variance dominates, it may point to an execution, instrument, material or recording issue.

Cochran's test is designed for the maximum variance in a set of groups. NIST describes its use in interlaboratory and proficiency contexts, where the identity of an unusually variable laboratory matters.

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CHAPTER 2 OF 22 · Understand the question

2. The mathematical mechanism

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Let s_i squared be the sample variance in group i. Cochran's original upper-tail statistic is C = largest s_i squared divided by the sum of all s_i squared.

The numerator also appears in the denominator, so C lies between 1/k and 1 when k positive variances are present. If all k variances are equal, C = 1/k. As one variance dominates, C approaches one.

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CHAPTER 3 OF 22 · Understand the question

3. A worked example

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Five laboratories have within-laboratory sample variances 1, 2, 1, 8 and 2 square units. The largest is 8 and the sum is 1 + 2 + 1 + 8 + 2 = 14.

Therefore C = 8/14 = 4/7, approximately 0.5714. Laboratory 4 supplies more than half of the total variance sum in this illustrative set.

LaboratorySample varianceShare of variance sum
111/14
222/14
311/14
488/14
522/14
Five synthetic within-laboratory variances.

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CHAPTER 4 OF 22 · Reproduce the example

4. Why 0.5714 is not a verdict by itself

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The critical value depends on the number of groups, the common number of observations per group and the chosen significance level. NIST expresses the upper critical value through an F-distribution quantile. A universal threshold would ignore the design.

The correct next step is to use the governing procedure and its matching critical value. Report k, replication, probability level and whether the test was planned.

QuantityValue
Largest variance8
Sum of variances14
C8/14 = 4/7 ≈ 0.5714
Transparent Cochran C calculation.

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CHAPTER 5 OF 22 · Reproduce the example

5. Equal replication matters

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The classical setup assumes the groups have the same number of observations. Unequal replication changes the distribution of sample variances and can invalidate a balanced-design shortcut.

If one laboratory has fewer replicates, its variance is estimated with less precision. Use an appropriate unbalanced method or redesign rather than pretending every variance has the same information.

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CHAPTER 6 OF 22 · Reproduce the example

6. Normality and independence

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Cochran's critical-value theory assumes independent normally distributed observations within groups under the null model. Heavy tails or skewness can make a large sample variance more common than the reference distribution expects.

Repeated readings of one unchanged display may also be dependent. Independence comes from how observations are generated, not from separate spreadsheet rows.

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CHAPTER 7 OF 22 · Reproduce the example

7. One-sided focus on the maximum

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The original statistic asks whether the largest variance is unusually large. It does not provide a general test that all variances are identical, and it does not explain why one group is variable.

NIST distinguishes this use from broader homogeneity tests such as Levene or Bartlett procedures. Choose the method from the question.

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CHAPTER 8 OF 22 · Check assumptions

8. Relation to Mandel's k

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Mandel's k divides each cell standard deviation by a pooled repeatability standard deviation and supports labelled pattern plots across materials. Cochran's C concentrates on the largest variance share for a material.

The recent article on Mandel's h and k statistics explains the complementary centre-and-spread view.

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CHAPTER 9 OF 22 · Check assumptions

9. Variance is measured in squared units

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If results are in milligrams, variance is in square milligrams. The ratio C is dimensionless because squared units cancel. Multiplying every observation by ten multiplies every variance by one hundred but leaves C unchanged.

This scale invariance is a useful arithmetic check. Converting only one laboratory's units would create a false outlier.

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CHAPTER 10 OF 22 · Check assumptions

10. Investigate the raw pattern

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Plot every replicate, not just five variances. A single extreme reading can inflate one variance. Alternating high and low results may indicate instability, while a gradual trend may indicate drift.

Check transcription, units, calibration, preparation, timing, environmental conditions and instrument controls. Preserve the original record and any correction history.

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CHAPTER 11 OF 22 · Check assumptions

11. Multiple materials and repeated testing

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An interlaboratory study may test many materials. Applying a separate outlier test to each material creates multiple-testing concerns. The study protocol should state how flags across materials are interpreted.

A laboratory that is variable for every material suggests a different pattern from one that is variable only at a low concentration.

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CHAPTER 12 OF 22 · Check assumptions

12. Outlier removal can distort evidence

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Deleting the largest variance automatically makes the remaining set look more homogeneous. That circular practice can conceal a real limitation of the method.

Exclude only with a documented technical reason and show a sensitivity analysis when useful. A statistical flag begins an investigation.

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CHAPTER 13 OF 22 · Check assumptions

13. A classroom investigation

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Five groups can measure the same safe objects with the same written method. Each group should obtain the same number of genuinely repeated results. Calculate each sample variance, their sum and C.

Then inspect the raw values and ask whether any difference reflects resolution, technique, order or object changes. Treat the exercise as process learning, not competition.

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CHAPTER 14 OF 22 · Explore applications

14. Spreadsheet workflow

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Keep one row per raw observation with group, material, replicate, value and unit. Calculate sample variances from the rows. Use MAX for the numerator and SUM for the denominator, while preserving the identity of the maximum group.

Add checks for equal counts, missing values and unit consistency before calculating C.

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CHAPTER 15 OF 22 · Explore applications

15. Coding workflow

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A program should group data, verify replication, calculate variances with the declared degrees-of-freedom convention, identify ties for the largest variance and compute C. It should not silently fetch a critical value for a different design.

Save the software version, probability level and test direction. Produce a labelled raw-data plot beside the statistic.

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CHAPTER 16 OF 22 · Explore applications

16. Misconceptions to avoid

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C is not the percentage of bad measurements. It is not an accuracy score. A small value does not prove that every laboratory is correct, and a large value does not prove misconduct.

All laboratories can repeat consistently while sharing a common bias. Variance evidence and reference-value evidence must be considered separately.

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CHAPTER 17 OF 22 · Explore applications

17. Guidance for students and parents

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Students can practise means, squared deviations, sample variance, ratios and probability models. Ask why C cannot exceed one and why equal variances give 1/k.

Parents can encourage students to inspect raw data before judging a group. The most transferable skill is learning to turn a surprising statistic into a fair technical question.

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CHAPTER 18 OF 22 · Explore applications

18. Careers and applications

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Variance diagnostics appear in analytical chemistry, environmental monitoring, materials testing, manufacturing and calibration. They also teach a broader data skill: preserve group structure and investigate how a summary was generated.

The Mathematics Learning Hub connects this mechanism to school mathematics, while How Mathematics Works develops modelling and assumptions.

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CHAPTER 19 OF 22 · Study and verify

19. Practice questions

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Replace the variance 8 with 4 and recompute C. Multiply all raw results by ten and explain why C stays fixed. Add a sixth variance of 2 and calculate the new denominator. Then imagine unequal group sizes and explain why the original critical-value reference may no longer apply.

State the group count, replicate count, unit and next diagnostic in every answer.

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CHAPTER 20 OF 22 · Study and verify

20. Frequently asked questions

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### Is Cochran's C the same as Cochran's Q? No. Several procedures carry Cochran's name. The variance-outlier C statistic here is largest variance divided by the sum of variances.

### Can C identify a small variance? The original upper-tail form targets the maximum. Other variants or procedures address different questions.

### Does a significant result justify deletion? No. It justifies technical investigation under the study protocol.

### Can I compare C values from different studies? Only cautiously. Group count, replication, distribution and design affect interpretation.

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CHAPTER 21 OF 22 · Study and verify

21. Useful next reading and source checks

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Use the official NIST Cochran variance outlier test documentation and the NIST h, k and Cochran consistency-plot reference. They document the formula, design-dependent critical values and investigative purpose. The five variances here are original teaching data.

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CHAPTER 22 OF 22 · Study and verify

22. Closing perspective

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Cochran's C turns five variances into one transparent share. Its usefulness comes from what happens next: verify the design, compare with the correct reference, inspect the raw data and improve the measurement process.

Contents · Previous chapter · Mathematics Learning Hub

Extended practice laboratory

Practice case 1: Reduce the maximum variance

Setup: Use the article’s Cochran-C example and change one declared input for case 1. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.

Practice case 2: Increase the maximum variance

Setup: Use the article’s Cochran-C example and change one declared input for case 2. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.

Practice case 3: Add an equal group

Setup: Use the article’s Cochran-C example and change one declared input for case 3. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.

Practice case 4: Remove one group

Setup: Use the article’s Cochran-C example and change one declared input for case 4. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.

Practice case 5: Scale every observation

Setup: Use the article’s Cochran-C example and change one declared input for case 5. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.

Practice case 6: Convert only one group incorrectly

Setup: Use the article’s Cochran-C example and change one declared input for case 6. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.

Practice case 7: Create tied maxima

Setup: Use the article’s Cochran-C example and change one declared input for case 7. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.

Practice case 8: Use zero variance

Setup: Use the article’s Cochran-C example and change one declared input for case 8. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.

Practice case 9: Change replication

Setup: Use the article’s Cochran-C example and change one declared input for case 9. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.

Practice case 10: Introduce skewness

Setup: Use the article’s Cochran-C example and change one declared input for case 10. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.

Practice case 11: Insert one extreme value

Setup: Use the article’s Cochran-C example and change one declared input for case 11. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.

Practice case 12: Inspect run order

Setup: Use the article’s Cochran-C example and change one declared input for case 12. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.

Practice case 13: Compare Mandel k

Setup: Use the article’s Cochran-C example and change one declared input for case 13. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.

Practice case 14: Choose a one-sided question

Setup: Use the article’s Cochran-C example and change one declared input for case 14. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.

Practice case 15: Audit sample variance

Setup: Use the article’s Cochran-C example and change one declared input for case 15. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.

Practice case 16: Preserve the flagged group

Setup: Use the article’s Cochran-C example and change one declared input for case 16. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.

Practice case 17: Test a second material

Setup: Use the article’s Cochran-C example and change one declared input for case 17. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.

Practice case 18: Correct a transcription error

Setup: Use the article’s Cochran-C example and change one declared input for case 18. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.

Practice case 19: Check normality

Setup: Use the article’s Cochran-C example and change one declared input for case 19. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.

Practice case 20: Check independence

Setup: Use the article’s Cochran-C example and change one declared input for case 20. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.

Practice case 21: Document alpha

Setup: Use the article’s Cochran-C example and change one declared input for case 21. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.

Practice case 22: Use a design-specific critical value

Setup: Use the article’s Cochran-C example and change one declared input for case 22. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.

Practice case 23: Write a sensitivity analysis

Setup: Use the article’s Cochran-C example and change one declared input for case 23. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.

Practice case 24: State an investigation conclusion

Setup: Use the article’s Cochran-C example and change one declared input for case 24. Task: Recalculate from raw values, preserve units and state which assumption or design condition changed.

Check: Check the relevant invariant, separate the numerical result from the claim it supports, and name the next diagnostic or source of evidence. Rebuild the relevant counts before interpreting the coefficient, preserve the stated design, and write one sentence separating the numerical result from the claim it can support. Then vary one defensible assumption, calculate again, and explain whether the conclusion changes because of new data, a new reference model, or a new decision purpose. Finish by naming the unit, tolerance, and evidence needed for transfer. Record one graph or table that would expose failure hidden by the summary.